Tech Article
Ahh, the wonders of California Emissions!
As most of you know, Renegade Hybrids has introduced the LS-1 944 conversion
kit with great success. We now have quite a few of these cars that are running
and driving, or are nearing completion. Our customers have been overjoyed, the
press is buzzing with inquiries, and we couldn't be happier!
A few of our customers are residence of California. We knew this would be a
challenge when we started selling kits to our neighbors just to the west of
us, but "a challenge" was an understatement.
Before introducing the LS-1 kit late in 2004, we did our homework in an attempt
to assist our customers in Cali. Just our luck, within one month of the kit
introduction, the laws governing our interpretation of the allowed procedures
have changed yet again. So, we have made some big changes (again) to comply
with the new set of laws.
BUT... this time we went all the way. Basically we have installed the entire
motor and related smog systems regulated by the state into a 944, and we have
our first street legal car registered and driving in California. (Update! Several
cars have been completed and certified by late 2009 with some that have driven
successfully for over 20,000 miles.)
Here is how we did it...
1. Our original Renegade motor mounts we
shipped with our LS kits from day one are working extremely well. For California
customers, however, we made some changes. Our new mounts allow for the stock
manifolds to be used and have an appropriate support for the steering shaft
modification required. (If you have not purchased the conversion kit and you
wish to use these mounts, add $100 to the cost of the kit.)
2. We have developed a steering shaft modification
kit that uses extremely high quality "U" joints and related parts. In order
to insure proper installation of this sensitive modification, please send in
your steering shaft from the joint at the fire wall to the joint at the rack.
Include both joints please. We will take it from there. Cost = $290 parts and
labor.
3. Please send us your exhaust manifolds
with the heat flanges as well so that we may make the necessary modifications.
This will include some machining to both sides that will not hinder performance,
and they will be ceramic coated inside and out to reduce heat transfer to sensitive
systems nearby. Cost = $320 parts and labor.
4. California customers do not need to send
us your fuel rails for modification. The state requires a returnless system
so a very high quality fuel regulator is now available. This regulator with
fittings may be ordered from Renegade. Cost = $320.
5. We have made another handy part that will
make the installation of the smog pump MUCH easier. This smog pump bracket allows
for the electric air pump to be located adjacent to the battery box. Cost =
$48.
6. We need a little more space, so we have
a spacer kit available to drop the cross member down a bit more to make room
for our added parts. Cost = $140 when used with kit spacer kit.
7. Thanks to K & N once again for making
our lives a bit easier, they have built a smog legal filter system that will
help the performance of your "F" body LS-1 without upsetting the emissions referees.
This kit is now available through Renegade. Cost = $379.
Cleaner air is certainly a priority with Renegade Hybrids no matter what state
or country. This is why we have embraced this process with responsibility to
our air quality and to our customers. The early 2000 Camaro LS-1 allowable emissions
are far less than a mid 80's stock 944, so the conversion process itself has
helped with our air quality.
Since we are not located in California, this does not constitute a guarantee
that the addition of these systems will insure compliance with the EPA. Condition
of motor, proper programming and tuning of ECM, correct application and installation
of related emission systems, condition of emission systems, and even future
changes in the standards within any given state may be grounds for rejection.
Additional parts such as catalytic converters, O2 sensors, canister vent valve,
etc. may be required to comply with your states emissions standards.
Thank you once again for your interest or purchase of the Renegade Hybrids LS-1
944 kit. If you have any additional questions, please feel free to contact us!
- Scott and the crew